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High-Carbon Manganese Steel Vibrating Screen Mesh - Quarry-Grade Corrosion & Rust Resistant

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Durability: 3–5 times more wear-resistant than regular steel meshes.
Corrosion Resistance: No rust observed after 1000-hour salt-spray tests, outperforming many metal meshes.
Applications: Suitable for mining, construction, and food processing industries.
Customization: Offers custom meshes with tailored sizes, shapes, and additional features to meet diverse needs.
Mesh Sizes: Aperture range from 0.1mm (fine screening) to 50mm (coarse separation).
Material: Mainly high-grade manganese steel with 11%–14% manganese content.
Tensile Strength: 800–1200 MPa.
Impact Resistance: Withstands up to 20 J impact without deformation in standardized tests.
Corrosion Resistance Grade: No rust or degradation after 1000-hour salt-spray tests.
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  • JunHe

Specification

  1. Durability: 3–5 times more wear-resistant than regular steel meshes.

  2. Corrosion Resistance: No rust observed after 1000-hour salt-spray tests, outperforming many metal meshes.

  3. Applications: Suitable for mining, construction, and food processing industries.

  4. Customization: Offers custom meshes with tailored sizes, shapes, and additional features to meet diverse needs.

  5. Mesh Sizes: Aperture range from 0.1mm (fine screening) to 50mm (coarse separation).

  6. Material: Mainly high-grade manganese steel with 11%–14% manganese content.

  7. Tensile Strength: 800–1200 MPa.

  8. Impact Resistance: Withstands up to 20 J impact without deformation in standardized tests.

  9. Corrosion Resistance Grade: No rust or degradation after 1000-hour salt-spray tests.

I. Advantages

1. Exceptional Durability

Crafted from top-grade manganese steel, the manganese steel screen mesh is robust and long-lasting, with outstanding wear resistance that makes it ideal for harsh environments. It is widely used in mining, construction, and industrial screening to efficiently separate materials by size. Its sturdy structure can withstand heavy loads and constant vibration, and it comes in various mesh sizes to meet different screening needs—making it a reliable choice for industries seeking durable, high-performance screening solutions. Thanks to its unique alloy composition, the mesh also delivers remarkable durability; tests show it is 3–5 times more wear-resistant than regular steel meshes, perfectly suited for mining and other high-friction industries.

2. High-Efficiency Screening

With precise mesh sizing, the screen mesh enables high-efficiency screening. For instance, in sand-screening applications, it achieves a separation accuracy of up to 95%, which saves time and enhances productivity.

3. Strong Corrosion Resistance

This mesh offers excellent corrosion resistance. After a 1000-hour salt-spray test, it shows no rust—outperforming many metal meshes and extending its service life in various industrial settings.

4. Versatile Applications

It is applicable across mining, construction, and food processing industries. In mining, it separates ores from gangue; in construction, it sifts aggregates like sand and gravel; in food processing, it sorts grains.

5. Custom-Made Options

We provide custom-made meshes, tailoring specifications such as mesh size, shape, and additional features to meet diverse customer needs.

II. Parameter Details

1. Mesh Sizes

Available in a wide range of apertures, from 0.1mm (for fine screening) to 50mm (for coarse separation). This allows for precise sorting of various materials, including fine powders in the chemical industry and large-sized aggregates in construction.

2. Material Composition

Mainly composed of high-grade manganese steel, with a manganese content typically ranging from 11% to 14%. This specific alloy composition provides excellent wear resistance and toughness, ensuring long-term use in harsh working conditions.

3. Tensile Strength

Exhibits a high tensile strength of 800–1200 MPa. This strong tensile property enables the screen mesh to withstand heavy loads during operation, such as in continuous mining conveyor systems where large volumes of materials pass through.

4. Impact Resistance

Capable of enduring significant impact forces. In standardized impact tests, it can withstand impacts of up to 20 J without deformation—making it suitable for applications with frequent sudden impacts, such as vibrating screening machines in the mining industry.

5. Corrosion Resistance Grade

Rated as highly corrosion-resistant. After a 1000-hour salt-spray test, it shows no signs of rust or degradation, which is crucial for use in humid or corrosive environments like coastal construction sites or chemical processing plants.

Textured Wire Mesh: Industrial Material Separation Screen

III. Applications of Manganese Steel Screen Mesh

1. Mining Industry

In mining operations, the manganese steel screen mesh separates ores from gangue. Its sturdy build resists abrasion caused by ores; for example, in gold mines, it sizes ore particles to facilitate easier extraction.

2. Construction Industry

In construction, this mesh is used to sift aggregates like sand and gravel. It ensures proper particle sizes, which is essential for high-quality concrete mixing.

3. Food Processing Industry

Food plants use the mesh to sift grains and flour. Fine-meshed versions remove impurities, safeguarding food safety.

4. Chemical Industry

In the chemical industry, the mesh screens powders and granules. It classifies products by size to ensure consistent quality, such as in fertilizer production.

5. Recycling Plants

Recycling facilities rely on the mesh to separate metals, plastics, and glass by size, thereby enhancing recycling efficiency.

FAQ

Q1: What makes manganese steel suitable for screen meshes?

A1: Manganese steel has high wear - resistance and toughness. Its alloy composition, with 11% - 14% manganese, enables it to endure harsh conditions, making it ideal for screen meshes in various industries.

Q2: How long does the manganese steel screen mesh typically last?

A2: It depends on usage. In mining, with heavy - duty use, it can last 6 - 12 months. In less - demanding applications like food processing, it may last 1 - 2 years due to its durability.

Q3: Can the mesh be cleaned easily?

A3: Yes. For most applications, a simple water rinse or gentle brushing can remove debris. In cases of stubborn dirt, mild detergents can be used without affecting the mesh's integrity.

Q4: Is it possible to customize the mesh size?

A4: Absolutely. We offer a wide range of custom - made mesh sizes, from very fine to coarse, to meet specific industry needs. Just let us know your requirements.


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ABOUT US
Anping Junhe Metal Products Co., Ltd. is a leading manufacturer, processor, and supplier of metal products, specializing in the production and distribution of various metal grating solutions. With years of experience in the industry, we have established a strong reputation for delivering high-quality products that meet the diverse needs of our global clientele.
CONTACT US​​​​​​​
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