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High-Carbon Manganese Steel Vibrating Screen Mesh - Engineered for Quarry Applications

Thick-woven metal wire mesh industrial screen for material sorting/separation

Industrial Wire Mesh: Material Separation Screen

High-Carbon Manganese Steel Vibrating Screen Mesh - Engineered for Quarry Applications

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Durability:
it's 3 - 5 times more wear - resistant than regular steel meshes
Strong Corrosion Resistance:
After 1000 - hour salt - spray tests, it shows no rust, outperforming many metal meshes and extending
Versatile Applications:
It's applicable across mining, construction, and food processing.
Custom - made Options:
We provide custom - made meshes, tailoring to specific mesh sizes, shapes, or extra features. This meets diverse customer needs.
Mesh Sizes:
Available in a wide range, from 0.1mm aperture for fine screening to 50mm for coarse separation.
Material Composition:
Composed mainly of high - grade manganese steel, with manganese content typically ranging from 11% - 14%.

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Brand:
JunHe

Product Description

Specifications

Durability

This manganese steel screen mesh boasts 3–5 times greater wear resistance compared to standard steel meshes, ensuring long-term performance in high-abrasion scenarios.

Corrosion Resistance

After undergoing a 1000-hour salt spray test, the mesh shows no signs of rust—outperforming most metal meshes and significantly extending its service life in corrosive environments.

Versatility

It is widely applied across the mining, construction, and food processing industries, adapting to diverse material screening tasks.

Customization

We offer fully customized manganese steel screen mesh solutions, tailoring mesh sizes, shapes, and additional features to meet unique customer requirements.

Mesh Sizing

Available with apertures ranging from 0.1mm (fine screening) to 50mm (coarse separation), covering the screening needs of fine powders to large aggregates.

Material Composition

Primarily constructed from high-grade manganese steel with a manganese content of 11%–14%, this alloy formulation delivers exceptional wear resistance and toughness.

Tensile Strength

With a tensile strength of 800–1200 MPa, the mesh withstands heavy loads in industrial operations such as continuous mining conveyor systems.

Impact Resistance

In standardized testing, it endures impacts of up to 20 J without deformation, making it ideal for vibration-intensive equipment like mining vibrating screens.

Corrosion Resistance Rating

Classified as highly corrosion-resistant, it remains free of rust and degradation after a 1000-hour salt spray test, suitable for humid/coastal or chemical processing environments.

High-Carbon Manganese Steel Vibrating Screen Mesh - Engineered for Quarry Applications

Advantages

1. Exceptional Durability

Crafted from premium manganese steel, the screen mesh is robust and long-lasting, with superior wear resistance that excels in harsh working environments. It is 3–5 times more wear-resistant than regular steel meshes, making it a top choice for high-friction industries like mining.

Widely used in mining, construction, and industrial screening for efficient size-based material separation, its sturdy structure handles heavy loads and constant vibration with ease. Multiple mesh sizes are available to fulfill varied screening demands, solidifying its reputation as a reliable solution for industries seeking durable, high-performance screening equipment.

2. High-Efficiency Screening

Precision-calibrated mesh sizing enables up to 95% separation accuracy (e.g., in sand screening), reducing operational time and boosting overall productivity.

3. Strong Corrosion Resistance

The mesh’s excellent corrosion resistance is proven by its rust-free performance after a 1000-hour salt spray test, outperforming many metal alternatives and prolonging its service life in industrial settings.

4. Versatile Applications

It serves critical roles in mining (ore-gangue separation), construction (aggregate sifting), and food processing (grain sorting), adapting seamlessly to diverse industrial workflows.

5. Tailored Customization

Our custom mesh solutions—including tailored sizes, shapes, and features—ensure the product aligns perfectly with specific customer screening needs.

Parameter Details

Mesh Sizes: 0.1mm–50mm apertures for fine-to-coarse material separation
Material: High-grade manganese steel (11%–14% manganese)
Tensile Strength: 800–1200 MPa (handles heavy industrial loads)
Impact Resistance: Withstands 20 J impact without deformation
Corrosion Resistance: Rust-free after 1000-hour salt spray test (suitable for corrosive/humid environments)

Applications of Manganese Steel Screen Mesh

Mining Industry

Separates ores from gangue and sizes ore particles (e.g., gold ore) for efficient extraction; its rugged build resists abrasion from ore materials.

Construction Industry

Sifts sand, gravel, and other aggregates to ensure proper particle sizing for high-quality concrete mixing.

Food Processing

Screens grains and flour, with fine-mesh variants removing impurities to maintain food safety standards.

Chemical Industry

Classifies powders and granules (e.g., in fertilizer production) by size to ensure consistent product quality.

Recycling Plants

Sorts metals, plastics, and glass by size, improving the efficiency of material separation and recycling workflows.

Thick-woven metal wire mesh industrial screen for material sorting/separation

FAQ

Q1: What makes manganese steel suitable for screen meshes?

A1: Manganese steel has high wear - resistance and toughness. Its alloy composition, with 11% - 14% manganese, enables it to endure harsh conditions, making it ideal for screen meshes in various industries.

Q2: How long does the manganese steel screen mesh typically last?

A2: It depends on usage. In mining, with heavy - duty use, it can last 6 - 12 months. In less - demanding applications like food processing, it may last 1 - 2 years due to its durability.

Q3: Can the mesh be cleaned easily?

A3: Yes. For most applications, a simple water rinse or gentle brushing can remove debris. In cases of stubborn dirt, mild detergents can be used without affecting the mesh's integrity.

Q4: Is it possible to customize the mesh size?

A4: Absolutely. We offer a wide range of custom - made mesh sizes, from very fine to coarse, to meet specific industry needs. Just let us know your requirements.